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Awards & Recognition

Hyperscale campus passes its integrated systems test at full design load

Load banks on every row, utility pulled on purpose and every generator, UPS and chiller answering in sequence. A milestone earned by every trade on the campus.

December 9, 20243 min readBy Commissioning team

The first data hall at the Hyperscale Data Center Campus has passed its integrated systems test at full design load. It is a milestone, not a trophy, and it belongs to every electrician, pipefitter, controls technician and commissioning engineer who worked the campus.

What the test proved

For several days, load banks on every row stood in for the IT load the hall was built to carry. Then the team took the building through every scenario the owner's design is meant to survive.

  • Utility pulled on purpose. Generators started, synchronized and picked up the load, then handed it back when utility power returned.
  • UPS ride-through. The UPS systems carried the critical load through each transfer without a dropped rack.
  • Cooling under stress. Chillers, pumps and cooling distribution held supply temperatures while the electrical system changed state, including simulated equipment failures.
  • Monitoring that tells the truth. Every alarm and state change reached the owner's monitoring system and the operators watching it.

How the team got there

The test was planned in design. Load bank connections, temporary power and test points were built into the electrical and mechanical systems from the start. Factory witness tests caught issues before equipment shipped. Every Level 2, 3 and 4 item was closed before the integrated test began, so the days on the floor were spent proving the building, not chasing installation defects.

We did not compress the integrated test to protect a date. We protected the date by finishing everything that comes before it.

Commissioning lead, ScottHarry

Next up

With the first hall proven, the owner's team begins its own fit-out of racks and network equipment while the second hall and the remaining central utility yard equipment move through their own commissioning levels. Thank you to every trade partner and to the owner's operators, who ran many of the transfers themselves.

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